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    • 专利摘要:
    The application describes a method for the preparation of 2,5-furanedicarboxylic acid ("FDCA") and / or FDCA alkyl ester comprising the step of contacting a feed comprising a starting material selected from 5-alkoxymethylfurfural, 2, 5-di (alkoxymethyl) furan and a mixture with an oxidizer in the presence of an oxidation catalyst. The feed may also comprise 5-hydroxymethylfurfural as another additional starting material.
    公开号:BR112012008164B1
    申请号:R112012008164-0
    申请日:2010-10-06
    公开日:2020-12-01
    发明作者:César Muñoz De Diego；Matheus Adrianus Dam；Gerardus Johannes Maria Gruter；Wayne Paul Schammel
    申请人:Furanix Technologies B.V；
    IPC主号:
    专利说明:

    The present invention relates to a method for the preparation of 2,5-furanedicarboxylic acid and its esters, particularly 2,5-furanedicarboxylic acid (“FDCA”) and / or alkyl esters of FDCA from alkyl esters of 5 -hydroxymethylfurfural (“HMF”), also known as 5- (alkoxymethyl) -2-furaldehyde, from 2,5-bis (alkoxymethyl) furan or its mixture. Mixtures of one or more of these starting materials with HMF can also be used.
    2,5-Furanedicarboxylic acid is a derivative of furan. This organic compound was initially obtained by Fittig and Heinzelmann in 1876.The first revision, made by Henry Hill, was published in 1901 (Am. Chem. Journ. 25, 439). The FDCA was identified, 125 years later, by the United States Department of Energy as one of the 12 priority chemicals to establish the "green" chemical industry of the future. However, to date, no commercial process exists for its production. On a laboratory scale, it is often synthesized from HMF, which in turn can be obtained from carbohydrates that contain sources such as glucose, fructose, sucrose and starch. HMF is obtained from fructose and glucose by the acidic elimination of three moles of water.
    HMF derivatives are identified as potential and versatile fuel components and precursors for the production of plastics. The polyester obtained from the 2,5-furanedicarboxylic acid dimethyl ester and ethylene glycol was first mentioned in 1946 (GB 621,971). WO 01/72732 describes the oxidation of HMF to FDCA. The maximum reported yield of FDCA is 59%, obtained at 105oC. The oxidation of HMF in an aqueous medium with oxygen, using a Pt group catalyst, is described in US4977283. Taarning et al. described the oxidation of HMF with gold-based catalysts (ChemSusChem, 2008, 1, (2008), 75-784).
    Partenheimer et al describe the synthesis of 2,5-turanedicarboxylic acid by catalytic air oxidation of 5-hydroxymethylfurfural with metal / bromide catalysts, such as Co / Mn / Br in Adv. Synth. Catai.2001,343, pp 102-11.
    WO 2007/104514 describes the synthesis of HMF esters, such as 5-methoxymethylfurfural (MMF) and 5-ethoxymethylfurfural (EMF), from biomass sources. For greater stability to HMF thanks to improved production routes and due to the “green” reputation of these ethers, they were considered by current inventors as an interesting starting point for the preparation of furan-based monomers that could be used for the production of polyesters based on furanodicarboxylic acid as an alternative to polyamides based on PET or FDCA (nylons), for example. One of the most important conventional oil-based polyester monomers is Purified Terephthalic Acid (PTA) and its alkyl esters, such as Dimethyl Terephthalate (DMT). Diesters are interesting in the polymerization process, since methanol is released as a condensation product in the reaction of DMT with a diol, instead of the high boiling point of water, which is released in the reaction of PTA with a diol. The lower boiling point of methanol facilitates the necessary removal during the polycondensation step, facilitating the formation of polymers with high molecular weight.
    Oxidation of HMF ethers has not been reported. When previous advanced techniques such as the catalyst systems described above were employed, the desired FDCA could be obtained with moderate yields. Surprisingly, it was found that by using a manganese-based and cobalt-based catalyst containing a bromide under specific reaction conditions, not only was the FDCA obtained, but also significant amounts of esters could be obtained from the direct oxidation of the ether function of HMF ethers. The combined yields of FDCA + FDCA ester are very high, in the range of 70-85%. From a process standpoint this is very interesting. Thus, for 5- (methoxymethyl) furfural or MMF, the formation of the monomethyl ester of FDCA was observed.
    As a conclusion, current inventors have now discovered that the alkyl esters of HMF, or 2,5-bis (alkoxymethyl) furan can be oxidized to FDCA and its alkyl esters. Therefore, in a first aspect, the invention provides a method for the preparation of 2,5-furanedicarboxylic acid or an alkyl ester of 2,5-furanedicarboxylic acid, comprising the step of contact with a feed comprising a starting material selected from among o 5-alkoxymethyl furfural, 2,5-bis (alkoxymethyl) furan and a mixture of these with an oxidizer in the presence of an oxidation catalyst. Optionally, the feed can also comprise HMF as another starting material. As an example, the oxidation catalyst preferably comprises at least one metal selected from cobalt and manganese, preferably both, and suitably comprises a source of bromine, preferably a bromide.
    Furfural 5-alkoxymethyl can be obtained from biomass sources, as described in WO 2007/104514. Depending on the conditions of the process, the product obtained according to the process of that reference may also contain HMF. 2,5-bis (alkoxymethyl) furan can be produced from HMF and 5-alkoxymethyl furfural, as described in WO 2009/030509.
    The reaction product of the present invention with furfural 5- (alkoxymethyl) can be FDCA, or a mixture of FDCA and the monoalkyl ester (hemisester) of FDCA, depending on the process conditions and the selection and concentration of the catalyst. For example, when a Co / Mn / Br based catalyst is used, the stoichiometry of Co / Mn / Br and the concentration of the catalyst has a significant impact. Likewise, when the feed includes 2,5-bis (alkoxymethyl) furan, the reaction product can be FDCA, a mixture of FDCA and the monoalkyl ester (hemi-ester) of FDCA, or a mixture of FDCA, the monoalkyl ester (hemi-ester) of FDCA and dialkyl ester of FDCA, again depending on the conditions of the process and the selection and concentration of the catalyst.
    The alkyl group in 5- (alkoxymethyl) furfural or 2,5-bis (alkoxymethyl) furan may suitably be a C1-C5 alkyl, that is, methyl, ethyl, propyl, isopropyl, butyl, 2-butyl, tertbutyl , pentila, 2-pentila, neopentila and 3-pentila. There is a preference for methyl and, in some cases, for ethyl, as will be explained here. For HMF, 5- (methoxymethyl) furfural and 5- (ethoxymethyl) furfural, the products contain FDCA (R = H), FDCA and the monomethyl ester (hemi-ester) of FDCA (R = Me), or FDCA and the FDCA monoethyl ester (hemi-ester) (R = Et), respectively.

    The reaction product can be used in the preparation of a polyester, by reacting it with a suitable diol. These polyester preparations are preferably carried out by transesterification, where the dimethyl ester or diethyl ester of the FDCA is used and where the methyl or ethyl groups are substituted in the form of a volatile alcohol during transesterification with the diol. Therefore, there is a preference for methyl and, in some cases, ethyl, as an alkyl group.
    In the case of employing a catalyst containing bromine, the source of said element can be any compound that produces bromide ions in the reaction mixture. These compounds include hydrogen bromide, sodium bromide, elemental bromine, benzyl bromide, tetrabromoethane. Other types of bromine salts, such as alkaline bromine or metalic earthy metal bromine, or other metallic bromine, such as ZnBr2 can be used. There is a preference for hydrobromic acid or sodium bromide. The amount of bromine mentioned here refers to the amount measured as Br relative to cobalt. The oxidation catalyst, as mentioned above, preferably comprises at least one metal selected from the group formed by Co and Mn; preferably, by both.
    According to the current invention, in the processes which employ cobalt, manganese and bromine catalyst a cobalt compound, a manganese compound and a compound containing bromine are used. These compounds are preferably soluble in the reaction mixture.
    The bromide catalyst which also contains Co and Mn can optionally contain one or more additional metals, particularly Zr and / or Ce. Alternative and suitable catalysts are described in W. Partenheimer, Catalysis Today 23 (2), 69-158 (1995), in particular on pages 89-99, included here by reference.
    Each of the metallic components can be supplied in any of its known ionic forms. Preferably, the metal or metals are in a form that is soluble in the reaction solvent. Examples of suitable counterions for cobalt and manganese include carbonates, acetates, acetate tetrahydrates and halogenates, with bromide being the preferred halogenate, but are not limited to these elements.
    As described in Partenheimer, ibid, pages 86-88, the solvents suitable for use in the processes of the current invention, described above, preferably have at least one component that contains a monocarboxylic acid functional group. The solvent can also function as one of the reagents. The processes can be carried out in a solvent or in a mixture of solvents that does not contain an acidic group. In that case, preferably one of the reagents contains a monocarboxylic acid functional group. Suitable solvents can also be aromatic acids, such as benzoic acid and its derivatives. A preferred solvent is a C2-C6 aliphatic monocarboxylic acid such as, but not limited to, acetic acid, propionic acid, n-butyric acid, isobutyric acid, n-valeric acid, trimethylacetic acid and capronic acid and mixtures thereof. Such mixtures can also include benzene, acetonitrile, heptane, acetic anhydride, chlorobenzene, o-dichlorobenzene and water. The ideal solvent is acetic acid ("AcOH").
    The oxidant, in the processes of the current invention, is preferably a gas containing oxygen or a gas mixture, such as, but not limited to, air and oxygen-enriched air. Oxygen, by itself, is also a preferred oxidizer.
    The instant invention processes described above can be performed in a batch, in semi-continuous or continuous mode. Especially for FDCA production, it is desirable to operate in batch mode with increasing temperature at specific intervals, increasing pressure at specific intervals, varying the catalyst concentration at the beginning of the reaction and varying the catalyst composition during the reaction. For example, variation in the composition of the catalyst during the reaction can be obtained by adding cobalt and / or manganese and / or zirconium, and / or cerium, and / or bromide, at specific intervals.
    The temperature and pressure, in a commercial process, can be chosen in wide intervals. When the reaction is carried out in the presence of a solvent, the temperature and pressure are not independent. The pressure is determined by the pressure of the solvent (eg acetic acid) at a certain temperature. The pressure of the reaction mixture is preferably selected in such a way that the solvent is mainly in the liquid phase. In practice, this means that pressures between 5 and 100 bar can be used, with pressures between 10 and 80 bar being preferred, depending on the desired product (diacid ester or (hemi) ester). If the oxidant is a gas that contains oxygen, such as air, the gas can be continuously fed or removed from the reactor, or it can be fed at the beginning of the reaction. In the latter case, the system pressure will depend on the volume of the free space and the amount of gas required to convert the starting material. Of course, in the latter case, the system pressure can be significantly higher than when an oxygen-containing gas is continuously fed and extracted.
    The appropriate temperature of the reaction mixture is between 60 and 220 ° C, preferably between 100 and 210 ° G, more preferably between 150 and 200 ° C and most preferably between 160 and 190 ° C.
    Temperatures greater than 180 ° C tend to lead to decarboxylation and other degradation products. Good results (FDCA + FDCA esters) were obtained at a temperature of approximately 180 ° C.
    In preferred oxidation catalysts, the molar ratios of cobalt to manganese (Co / Mn) are normally 1/1000 - 100/1, preferably 1 / 100-10 / 1 and most ideal 1/10 - 4/1 .
    Similarly, in preferred oxidation catalysts, the molar ratios of bromide to metals (eg Br / (Co + Mn)) are normally 0.001 - 5.00, preferably 0.01 - 2.00 and the most ideal of 0.1 -0.9.
    The concentration of the catalyst (calculated on the metal, eg Co + Mn) is preferably between 0.1 and 10 mol% with respect to the starting material, with a preference for loads between 2 and 6 mol%. Good results were obtained, in general, with catalyst loads of approximately 4 mol%.
    In another aspect, the monoester of the present invention or the mixture of FDCA and the mono- and / or diester of FDCA can be transformed using common esterification reactions to a diester by contacting the initial material (s) under appropriate conditions with the relevant alcohol. Thus, in one aspect, the invention also relates to the use of the 2,5-furanedicarboxylic acid monoalkyl ester or the FDCA mixture and the FDCA mono- and / or diester in the preparation of a 2.5-dialkyl ester -dicabroxyl by the reaction of the 2,5-furandodicarboxylic acid monomethyl ester or the mixture of FDCA and the mono- and / or diester of FDCA with a C1-C5 alkyl alcohol, preferably the alcohol necessary to prepare the symmetric alkyl ester of acid 2 , 5-furanedicarboxylic (ie, both alkyl groups are identical) and most preferably for the use of the 2,5-furanedicarboxylic acid monomethyl ester or the mixture of FDCA and the mono- and / or dimethyl ester of FDCA in the preparation of an FDCA dimethyl ester.

    Therefore, the present invention also provides a method for the preparation of a 2,5-furanedicarboxylic acid dialkyl ester, comprising the preparation of 2,5-furanedicarboxylic acid or an 2,5-furanedicarboxylic acid alkyl ester in a previously described method to obtain a reaction product, and by reacting that product with a C1-C5 alkyl alcohol to obtain the 2,5-furanedicarboxylic acid dialkyl ester. The alkyl group in the resulting CrC5 alkyl alcohol is preferably the same as the alkyl group in the starting material in such a way that a symmetric dialkyl ester of 2,5-furanedicarboxylic acid is obtained. The alkyl groups are preferably the methyl groups. The reaction can be carried out as described in US 2628249, in the presence of sulfuric acid or a sulfonic acid, with optionally activated carbon and also present.
    In another aspect of the invention, the esters of the invention and, in particular, those of dimethyl ester can be used in the preparation of polyester polymers by reaction with a diol.
    The reaction of the dimethyl ester with a diol will result in the formation of methanol that evaporates quickly. In 1946, polymerization of the FDCA dimethyl ester with ethylene glycol was described as a first example of such polymerization in GB 621,971.
    The starting materials for the production of FDCA can originate from a carbohydrate source, as previously described. Examples of such disclosures are WO 2007/104515 and WO 2009/030509, so the invention also provides a method for the preparation of 2,5-furanedicarboxylic acid and an alkyl ester of 2,5-furanedicarboxylic acid, where a carbohydrate source is converted into products comprising 5-alkoxymethyl furfural and, optionally, 5-hydroxymethyl furfural, from which is isolated a feed comprising 5-alkoxymethyl furfural and, optionally, 5-hydroxymethyl furfural, and whose method also comprises the subsequent step to promote the contact between the feed with an oxidizer in the presence of an oxidation catalyst, particularly a cobalt and manganese catalyst and containing bromide, under appropriate reaction conditions. The subsequent step is preferably carried out in the method described above.
    In fact, polyesters are generally made by a combined esterification / polycondensation reaction between monomer units of a diol (eg ethylene glycol (EG)) and a dicarboxylic acid. Additives, such as catalysts and stabilizers, can be added to facilitate the process and stabilize the polyester from degradation. Examples:
    Experiments were carried out in parallel, using 12 ml stainless steel batch reactors, magnetically stirred. The reactors are grouped in blocks containing 12 reactors. The standard procedure for all reactions is as follows: 0.5 ml of a solution of the starting material in acetic acid (1.56 M) was placed inside a reactor coated with a Teflon insert. To the reactor, 1 ml of a catalyst solution in acetic acid was subsequently added. In a normal experiment, a Co / Mn / Br catalyst composition with a relative proportion of 1-x-y, the concentration of Co (OAc) 2 * 4H2O was 0.78 mg / ml (0.31 mmol / ml). As a source of Mn, Mn (OAc) 2 * 4H2O was used and, NaBr was used as a source of bromine. The reactors were closed with a rubber septum and later the reactors were sealed and pressurized to the desired air pressure, in the range of 20-60 bar. After pressurization, the block with 12 reactors was placed in the test unit that was preheated to the desired temperature, in the range of 100 to 220 ° C. After the desired reaction time, from 0.5 to 24 hours, the block was placed in an ice bath for 20 minutes. When the block was cooled, it was depressurized. After opening, HPLC samples were prepared. Initially, 5 ml of a saccharin solution in DMSO (11.04 mg / ml) was added to each reactor and the mixture was stirred for 5 minutes. Then, 10 pl of this mixture was diluted with water to 1000 pl in an HPLC flask. The samples were analyzed using HPLC. Example 1
    Example 1 shows the combined yield (“y”) of FDCA + FDCA monoalkyl ester on the oxidation of EMF, MMF, a 1: 1 mixture of HMF + EMF and a 1: 1 mixture of HMF + MMF, respectively with catalyst concentration of 0.78 mol% Co (in relation to feed), 0.52 M of feed concentration and Co / Mn / Br ratios of 1/5/5, 1/5/20 and 1/3 / 20 to 180 ° C for 1 hour at a pressure of 60 bar. The proportion of oxygen and food was 8.07 mol of O2 per mol of feed. Under these conditions, larger amounts of Br provided higher yields, but when Br / (Co + Mn)> 1, corrosion could be a problem on a commercial scale. Surprisingly, MMF provides slightly higher yields than EMF.
    Example 1 also shows the selectivity ("s") of FDCA and FDCA monoalkyl ester (FDCA1 / 2R) for the oxidations of EMF and MMF. Under these conditions, MMF showed greater selectivity of esters than EMF while smaller amounts of bromine showed greater selectivity of esters. The data from these experiments are shown in Table 1.
    It is surprising that the oxidations of EMF and MMF were also completed after 1 hour and that they provide the same yield in furanedicarboxylics as HMF. This is contrary to the teachings of the prior art which indicated that significantly less products should be expected as a result of the oxidation of an ether. US 3173933 describes the oxidation of alcohols and ethers in a cobalt catalyst containing bromine. Apparently, the yield of oxidation products such as carboxylic acid and its ester was significantly higher when an alcohol is oxidized, compared to the oxidation of an ether. Example 2
    Example 2 shows the effect of absolute amounts of catalysts on the combined yield of FDCA + FDCA monomethyl ester on the oxidation of MMF with catalyst concentration of 0.1, 0.78, 1.56 and 1.85 mol% Co (in relation to feed), feed concentration of 3.7 weight / weight% and Co / Mn / Br proportions of 1/5/5, 1/3/20 and 1/5/20 at 180 ° C for 1 hour at 60 bar. The oxygen to feed ratio was 8.07 mol of O2 per mol of feed. Under these conditions, the lowest concentration of catalyst (0.1 mol% Co) produced yields of 25-45% FDCA + FDCA methyl ester. With a concentration of 0.78 mol% of Co, the catalyst system with low bromine content (1/5/5) showed a yield of 60% of FDCA + FDCA methyl ester, while the catalysts with higher levels of Br (1/3/20 and 1/5/20) showed yields of 70-80% FDCA + FDCA methyl ester. The highest concentrations of the catalyst (1.56 mol% and 1.95 mol%) showed yields of 70-80% of amounts of Br that provided higher yields of FDCA + FDCA methyl ester, regardless of the content of Mn or Br (within the tested range).
    Example 2 also shows the selectivity of the FDCA monoalkyl ester (FDCA1 / 2R) for MMF oxidations. Under these conditions, the catalyst with low Br content (1/5/5) showed greater selectivity of esters than catalysts with higher Br content (1/3/20 and 1/5/20). The proportion of Co / Mn of 1/5 and 1/3 showed identical results. The 0.78 mol% Co catalyst system showed the highest esters yields. The data from these experiences are shown in Table 2. Example 3
    Example 3 shows the effect of air pressure (20, 40 and 60 bar pressure in the reactor free space at room temperature, translated into the molar ratio of oxygen and feed) on the combined yield of FDCA + FDCA monomethyl ester on the oxidation of MMF with 0.78 mol% and 0.10 mol% of Co catalyst (in relation to the feed), and Co / Mn / Br proportions of 1/5/5, 1/3/20 and 1/5/20. The concentration of the feed in all experiments was 3.7 weight / weight%, the temperature was 180 ° C and the experiments lasted 1 hour. An air pressure of 20 bar corresponded to an oxygen and feed ratio of 2.69 mol / mol; a pressure of 40 bar, at an O2 / feed ratio of 5.68 mol / mol; and a pressure of 60 bar corresponded to an O2 / feed ratio of 8.07 mol / mol. Under these conditions, the lowest air pressure (20 bar) yielded 73-82% FDCA + FDCA methyl ester. The higher pressures showed lower yields. The ratio of catalyst of 1/5/20 showed the highest combined yields of FDCA + FDCA methyl ester. The lowest combined yields were observed in the catalyst with the lowest Br content (1/5/5) This catalyst with low Br content was also the most affected by pressure. The data from these experiments are shown in Table 3.
    Table 3 also shows the selectivity of the FDCA monomethyl ester (FDCA1 / 2R) for MMF oxidations. Under these conditions, the highest pressures provide the highest yields of the FDCA methyl ester (and, consequently, the lowest FDCA yields) and the catalyst with the lowest Br content (1/5/5) shows the highest yields for the methyl ester.
    Table 3 also shows the results of experiments with a low concentration catalyst (0.10 mol% Co). The effect of pressure on the yield of FDCA + FDCA methyl ester is different from that observed for the highest concentrations of the catalyst in Table 3. Example 4
    Example 4 shows the effect of the reaction time (0.5, 0.75 and 1 hour) on the combined yield of FDCA + FDCA monomethyl ester on the oxidation of MMF with catalyst concentration of 0.78 mol% Co (in relation to to feed), feed concentration of 3.7 weight / weight% at 180 ° C and 60 bar pressure. The air pressure corresponded to an O2 / feed ratio of 8.07 mol / mol. The composition of the catalyst showed variable proportions of Co / Mn / Br of 1/5/5, 1/3/20 and 1/5/20. Under these conditions, it was found that the reaction time had little influence on the combined yields of FDCA + FDCA methyl ester. The data from these experiments are shown in Table 4. Example 5
    Example 5 shows the effect of temperature (160, 180, 200 and 220 ° C) on the combined yield of FDCA + FDCA monomethyl ester on the oxidation of MMF with catalyst concentration of 0.78 mol% Co (in relation to the feed) , feed concentration of 3.7 weight / weight% for 1 hour, Co / Mn / Br proportions of 1/5/5, 1/3/20 and 1/5/20, with 20 and 60 bar. Under these conditions, the highest combined yield of FDCA + FDCA methyl ester was observed at 180 ° C. The data for these experiments are shown in Table 5. Example 6
    Example 6 shows the effect of feed concentration (3.7, 7.4 and 11.1 weight%) on the combined yield of FDCA + FDCA monomethyl ester on the oxidation of MMF with a catalyst concentration of 0.78 mol% Co (in relation to food) at 180 ° C and 20 bar, for 1 hour. The composition of the catalyst varied with proportions of Co / Mn / Br of 1/5/5, 1/3/20 and 1/5/20. Under these conditions, the combined yields of FDCA + FDCA methyl ester decreased slightly with higher feed concentrations. The data for these experiments are shown in Table 6. Example 7
    Example 7 shows the effect of feed concentration (3.7, 7.4 and 11.1 weight%) on the yield of intermediate 5-formylfuranecarboxylic acid (FFCA) on the oxidation of MMF with catalyst concentration of 0.78 mol% Co (in relation to food), at 180 ° C and 20 bar, for 1 hour. The composition of the catalyst varied with proportions of Co / Mn / Br of 1/5/5, 1/3/20 and 1/5/20. Under these conditions, the FFCA yield was negligible at the feed concentration of 3.7 weight%, but increased slightly with higher feed concentrations. FFCA is not desired because it acts as a chain blocker in polycondensation reactions. The data from these experiments are shown in Table 7. Example 8
    Example 8 shows the effect of the Co / Mn ratio (0/1 (Mn only), 1/60, 1/40, 1/20, 1/15, 1/10, 1/8, 1/6, 1 / 4, 3/2, 2/3 and 4/1) in the combined yield of FDCA + FDCA monomethyl ester in the oxidation of MMF with catalyst concentration of 4 mol% Co + Mn (in relation to the feed) and a fixed proportion Br / (Co + Mn) 0.7. In all experiments, the concentration of the feed was 3.7 weight / weight%, the temperature was 180 ° C, the air pressure was 20 bar and lasted 1 hour. The air pressure corresponded to an O2 / feed ratio of 2.69 mol / mol. Under these conditions, it is obvious that Co is necessary to obtain relevant yields of FDCA + FDCA methyl ester, but even very small levels of Co (Co / Mn equal to 0.0167) resulted in the desired product formation. The data from these experiments are shown in Table 8. Example 9
    Example 9 shows the effect of the Mn / Co ratio (0/1 (Co only), 1/80, 1/60, 1/40, 1/20, 1/10, 1/8 (does not have this item) , 1/4, 2/3, 3/2 and 4/1) in the combined yield of FDCA + FDCA monomethyl ester in the oxidation of MMF with a catalyst concentration of 4 mol% Co + Mn (in relation to the feed) and a fixed Br / (Co + Mn) ratio of 0.7. In all experiments, the concentration of the feed was 3.7 weight / weight%, the temperature was 180 ° C, the air pressure was 20 bar and lasted for 1 hour. The air pressure corresponded to an O2 / feed ratio of 2.69 mol / mol. Under these conditions, it is also obvious that Mn is necessary to obtain relevant yields of FDCA + FDCA methyl ester, but in this case, very small levels of Co (Co / Mn <20/1) provided small quantities of the desired products . The highest yields of FDCA + FDCA methyl ester were observed with Mn / Co> 1/4. The data from these experiments are shown in Table 9. Example 10
    Example 10 shows the effect of the content of Br (Br / Co + Mn) = 0,1,0,25, 0,4, 0,5, 0,7 e 0,9) on the combined yield of FDCA + monomethyl ester of FDCA in the oxidation of MMF with catalyst concentration of 4 mol% Co + Mn (in relation to the feed). In all experiments, the concentration 10 of the feed was 3.7 weight / weight%, the temperature was 180 ° C, the air pressure was 20 bar and lasted 1 hour. The air pressure corresponded to an O2 / feed ratio of 2.69 mol / mol. Under these conditions, it is obvious that the yield of FDCA + FDCA methyl ester increases from 57-63% with the lowest Br content (Br / Co + Mn) = 0.1) to 71-77% with the highest Br content 15 (Br / (Co + Mn) = 0.9). The data for these experiments are shown in Table 10. Table 1: Example 1
    Table 2: Example 2
    Table 3: Example 3
    Table 4: Example 4
    Table 5: Example 5
    Table 6: Example 6
    Table 7: Example 7
    Table 8: Example 8
    Table 9: Example 9
    Table 10: Example 10
    权利要求:
    Claims (16)
    [0001]
    1. Method for the preparation of 2,5-furanedicarboxylic acid and / or an alkyl ester of 2,5-furanedicarboxylic acid in which the alkyl group is C1C5 alkyl, CHARACTERIZED by comprising the contact step of a feed formed by a material initial selected from 5-alkoxymethylfurfural, 2,5-di (alkoxymethyl) furan and a mixture thereof, where the alkyl of the alkoxy group is C1-C5 alkyl, with an oxidizer, in the presence of an oxidation catalyst comprising a bromine source, Co and Mn.
    [0002]
    2. Method according to claim 1, CHARACTERIZED by the fact that the feed comprises 5-hydroxymethylfurfural, as an additional starting material.
    [0003]
    Method according to claim 2, CHARACTERIZED by the fact that the oxidation catalyst comprises at least one additional metal.
    [0004]
    4. Method according to claim 3, CHARACTERIZED by the fact that the additional metal is Zr and / or Ce.
    [0005]
    5. Method according to any one of claims 1 to 4, CHARACTERIZED by the fact that the oxidant is selected from oxygen, air or other gases that contain oxygen.
    [0006]
    6. Method according to any one of claims 1 to 5, CHARACTERIZED by the fact that the feed and the oxidizer are in contact at a temperature between 60 and 220 ° C.
    [0007]
    7. Method according to claim 6, CHARACTERIZED by the fact that the feed and the oxidizer are in contact at a temperature between 100 and 210 ° C.
    [0008]
    8. Method according to claim 7, CHARACTERIZED by the fact that the feed and the oxidizer are in contact at a temperature between 150 and 200 ° C.
    [0009]
    9. Method according to claim 8, CHARACTERIZED by the fact that the feed and the oxidizer are in contact at a temperature between 160 and 190 ° C.
    [0010]
    10. Method according to any one of claims 1 to 9, CHARACTERIZED by the fact that a solvent or mixture of solvents is present.
    [0011]
    11. Method according to claim 10, CHARACTERIZED by the fact that a solvent or a mixture of solvents is present, comprising a solvent that contains a functional group of monocarboxylic acid.
    [0012]
    12. Method according to claim 11, CHARACTERIZED by the fact that a solvent or mixture of solvents is present, comprising acetic acid or mixtures of acetic acid and water.
    [0013]
    13. Method according to any one of claims 1 to 12, CHARACTERIZED by the fact that the alkyl of the alkoxy group of the starting material 5- (alkoxymethyl) furfural or 2,5-bis (alkoxymethyl) furan is a methyl group.
    [0014]
    14. Method for the preparation of a 2,5-furanedicarboxylic acid dialkyl ester, CHARACTERIZED for comprising the preparation of 2,5-furanedicarboxylic acid or an 2,5-furanedicarboxylic acid alkyl ester in a method as defined in any one of claims 1 to 12, to obtain a reaction product, and to react the reaction product with a C1-C5 alkyl alcohol to obtain the 2,5-furanedicarboxylic acid dialkyl ester.
    [0015]
    15. Method according to claim 14, CHARACTERIZED by the fact that the C1-C5 alkyl alcohol is methanol and the dialkyl ester is the dimethyl ester of 2,5-furan dicarboxylic acid.
    [0016]
    16. Method for the preparation of alkyl esters of 2,5-furanedicarboxylic acid or a mixture of 2,5-furanedicarboxylic acid and alkyl esters thereof, wherein the alkyl group is C1-C5 alkyl, CHARACTERIZED by the fact that a source of carbohydrates is converted into products comprising 5-alkoxymethyl furfural, wherein the alkyl of the alkoxy group is C1-C5 alkyl and, optionally, 5-hydroxymethyl furfural, from which a feed comprising 5-alkoxymethylfurfural and optionally 5-hydroxymethyl furfural, whose method comprises the subsequent step of contacting the feed with an oxidizer in the presence of an oxidation catalyst comprising a source of bromine, Co and Mn, under appropriate reaction conditions.
    类似技术:
    公开号 | 公开日 | 专利标题
    BR112012008164B1|2020-12-01|method for the preparation of 2,5-furanedicarbloxylic acid and its esters
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    同族专利:
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    CA2773640C|2019-09-10|
    WO2011043660A3|2011-06-23|
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    KR101769503B1|2017-08-18|
    MY159836A|2017-02-15|
    KR20120101347A|2012-09-13|
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    法律状态:
    2018-06-12| B15I| Others concerning applications: loss of priority|
    2018-06-19| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|
    2018-09-04| B07A| Application suspended after technical examination (opinion) [chapter 7.1 patent gazette]|
    2019-03-19| B06G| Technical and formal requirements: other requirements [chapter 6.7 patent gazette]|
    2020-04-07| B06A| Patent application procedure suspended [chapter 6.1 patent gazette]|
    2020-07-28| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
    2020-12-01| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 10 (DEZ) ANOS CONTADOS A PARTIR DE 01/12/2020, OBSERVADAS AS CONDICOES LEGAIS. |
    优先权:
    申请号 | 申请日 | 专利标题
    US24940009P| true| 2009-10-07|2009-10-07|
    NL2003607|2009-10-07|
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    PCT/NL2010/050653|WO2011043660A2|2009-10-07|2010-10-06|Method for the preparation of 2,5-furandicarboxylic acid and esters thereof|
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